Industry feature
1. Product type and customers’ needs are diversified, so soldering
robot has to meet different requirements.
2. There are barriers around the positions where soldering is
performed, so it’s hard to increase the qualified rate of product if the
soldering is performed by man.
3. There is fierce competition in this industry where enterprise’
development has been restricted due to high cost on production and
low standard on product
Soldering object:
System structure
4 single tip manual soldering robots,
fixture and tooling
System feature
With high precision, the robot performs soldering one by one in
accordance with the pre-set coordinate positions. The frequency is 1.2 Sec./
dot. In this case, 400 stroke platform soldering machine is used. It’s the
most widely-used design solution. 400 stroke enables drag soldering, pick
and placement of product to be performed synchronously. This robot can
store multiple soldering solutions, applicable to various products.
System value
In order to keep up with the production pace of 500/PCE/HR, four 400
stroke automatic soldering machine with single soldering torch is used
to produce 4,000 pieces per day required by customer. Before automatic
soldering machine is used, there were 8 workers in this production line.
After automatic soldering machine is used, only four operators are needed
in charge of picking and placing clamp and one operator in charge of
quality check. In this case, three workers are saved. All parts used by
the machine are strictly checked by us so as to ensure the stability of
movement. Since the soldering robot was put into the production line, good
soldering effect with accurate positioning has been achieved and retained.