Inline Locking Screw Robot
1.同步移动+超大范围+智能运行+自动送料+自动锁付=比手工锁螺丝提高3倍以上的效率；
2.智能运行，自动送料或自动取料，可依产品要求加装双头同步锁付成倍提高效率；
3.可安装 2~4 自动锁螺丝单元,同时放入 2～4 个产品，一次移动可锁完 2～4 颗螺丝，效率成倍提高；
2.智能运行，自动送料或自动取料，可依产品要求加装双头同步锁付成倍提高效率；
3.可安装 2~4 自动锁螺丝单元,同时放入 2～4 个产品，一次移动可锁完 2～4 颗螺丝，效率成倍提高；
MANLYInline Locking Screw Robot
1.Independently invented dual Y-axis platform automatic locking
screw robot has been granted invention patent. With the successful
launch of desktop series and inline series, precise screw locking
has already been fully realized while the automatization of fastener
industry has been developed and achieved.
2.Industrial solid state disk is used for storage, by which, unlimited
number of soldering process files can be stored, while every file can
store unlimited number of soldering process programming points. It
meets the requirements of SMT manufacturers for various types of
applications.
3.Graphical teaching, demonstrated through 12” industrial touch
screen teach pendant, is easy to operate. Human-machine teaching
interface designed by QT Linguist, as well as graphical programming
are simple for operators to learn and use. Operators feel like playing a
computer game when learning and operating.
4. Supporting cloud computing remote intelligent expert assistant
system enables the availability of online help about soldering process,
improvement of soldering effect and programming efficiency.
Thanks to the functions of remote troubleshooting and equipment
maintenance, problems can be found timely, failures can be predicted
in advance, which will reduce equipment failure and prolong
equipment lifetime. ManlyEXPapp on mobile phones or tablet
personal computers enables operators to get to know the real-time
condition of robot, production, equipment’s data on operation and
maintenance, which can increase equipment’s synthetic value in its
whole life cycle as well as return on investment.
5. When manlyOPTapp is installed , tablet personal computer teach
pendant will easily become a fashionable wireless teach pendant
by using tablet personal computer or smart mobile phone. It’s more
convenient to operate.
6.System in-built soft PLC has multiple logic instructions that can
be integrated with external signal or equipment. With 16/8 inputs,
16/8 outputs and RS232\RS485\RS422 communication interface, it
improves the integration capability of automatic soldering machine,
while saves the expense on the procurement of PLC and reduces cost.
7. Equipped with Intel dual core embedded industrial computer,
FPGA motion controller and CPU which clock speed is up to 2GHz,
powerful arithmetic capability is achieved. It takes less time to refresh
speed. Pulse output of electric motor can reach 5Mpps. Speed-up and
slow-down can be controlled perfectly by motion controller. Up to
8-axis interpolation can be achieved. Machine vision controller can be
integrated.
8. Screws are arrayed and fed automatically, which is safe, without
any noise. 60 screws can be fed per minute. Feeding track of feeder
can be freely adjusted according to the size of screw. Screws can be
fed by two ways: a. vacuum suction b. air blowing
9. Quality of products can be ensured due to the additional function
owned by robots- automatic check, by which, whether screws are
fully locked, whether screws are unsecured or unlocked, whether it’s
slipped between tip of screwdriver and head of screw, can be checked and alarmed.
| 型号Model | MANLY-SL-431 | MANLY-SL-531 | |
| 加工范围Processingscope |
X=400mm Y=300mm Z=100mm |
X=500mm Y=300mm Z=100mm |
|
| 驱动方式Driving mode | 精密步进+同步带 Precision step + synchronous belt | ||
| 移动速度Translationalspeed | XY:500mm/s Z:150 mm/s | ||
| 定位精度 Positioning accuracy |
±0.02mm | ||
| 控制系统 Control system | PC+触摸屏控制系统PC+ touch screen control system | ||
| 螺丝输送方式 Screw feeding method |
气吸式/吹气式（可选）Vacuum suction/air blowing (optional) | ||
| 螺丝输送速度 Screw feeding speed |
60粒/分钟60 screws/minute | ||
| 适用昆丝直径 Diametero pfapplicablescrew |
吹气式：M2-M5mm 吸气式：M1.0-M3.0mm Air blowing: M2-M5mm Vacuum suction: M1.0-M3.0mm |
||
| 适用螺丝长度 Length of applicable screw |
吹气式：5-25mm 吸气式：50-16mm Air blowing: 5-25mm Vacuum suction: 50-16mm |
||
| 适用扭刀大小 Applicable torque |
0.5-16kgf.cm | ||
| 锁付效率 Locking efficiency |
0.5-2S/PCS | ||
| 电源Power supply | 220VAC.50HZ | ||
| 气源Air supply | 0.4±0.1Mpa | ||
| 记忆容量Memory capacity | 无限制 Unlimited | ||
| 程序容量 Program capacity |
无限制 Unlimited | ||
| 显示方式 Display mode |
12寸工业级触摸屏 ，1024*768，高亮真彩 12” industrial touch screen, 1024*768, bright color |
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| 操作模式Operation mode | 手动/自动 Manual/automatic | ||
| 示教模式Teaching mode | 示教采集编程（可选激光对准功能） Teaching collection programming (Laser alignment function is optional.) |
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| 无线示教器 Wirelessteachingpendant |
可选manlyOPTapp manlyOPTapp is optional. | ||
| 云计算智能专家系统 Cloudcomputingintelligentexpert |
可选manlyEXPapp manlyEXPapp is optional. | ||
| 外部控制接口 External control interface |
输入：8 输出：8 可选软PLC功能、通讯输入输出接口功能 Input: 8 Output:8
Soft PLC and communication input and output interface are optional.
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| 外型尺寸Dimension | 550╳550╳725mm | 650╳650╳725mm | |
| 本体重量Weight | 100kg | 110 kg | |