Dual workbench desktop soldering robot
MANLY-HW-5331/5441/6441Dual workbench desktop soldering robot
1. Two workbenches compose a switchable soldering system, which
can reduce time wasted by
disassembly of clamp (dual workbench soldering machine) .
2. Small in size, light in weight, suitable for desktop application.
3. Two tips can be installed to improve soldering efficiency.
Manly Dual workbench desktop soldering robot
1. Industrial solid state disk is used for storage, by which, unlimited
number of soldering process files can be stored, while every file can
store unlimited number of soldering process programming points. It
meets the requirements of SMT manufacturers for various types of
applications.
2. Graphical teaching, demonstrated through 12” industrial touch
screen teach pendant, is easy to operate. Human-machine teaching
interface designed by QT Linguist, as well as graphical programming,
are simple for operators to learn and use. Operators feel like playing a
computer game when learning and operating.
3. Multiple advanced teaching assistant expert systems and inline laser
coordinate acquisition are offered.
4. Powerful off-line programming tool - manlyARTpro: CAD data can
be imported through DXF file. Coordinate acquisition of soldered dots
and soldering programming can be achieved through PCB images.
Off-line programming makes operators teach and learn without
sparing robots’ working time, which reduces programmers’ working
intensity and increases machines’ coefficient of utilization.
5. Supporting cloud computing remote intelligent expert assistant
system enables the availability of online help about soldering process,
improvement of soldering effect and programming efficiency.
Thanks to the functions of remote troubleshooting and equipment
maintenance, problems can be found timely, failures can be predicted
in advance, which will reduce equipment failure and prolong
equipment lifetime. ManlyEXPapp on mobile phones or tablet
personal computers enables operators to know the real-time condition
of robot, production, equipment’s data on operation and maintenance,
which can increase equipment’s synthetic value in its whole life cycle
as well as return on investment.
6. When manlyOPTapp is installed , tablet personal computer teach
pendant will easily become a fashionable wireless teach pendant
by using tablet personal computer or smart mobile phone. It’s more
convenient to operate.
7. Equipped with Intel dual core embedded industrial computer,
FPGA motion controller and CPU which clock speed is up to 2GHz,
powerful arithmetic capability is achieved. It takes less time to refresh
speed. Pulse output of electric motor can reach 5Mpps. Speed-up and
slow-down can be controlled perfectly by motion controller. Up to
8-axis interpolation can be achieved. Machine vision controller can be
integrated.
8. Explosion-proof solder feeding system can avoid the formation of
solder ball and meet the requirement of cleaning solder. Customized
special iron tip for soldering machine can fulfill various soldering
methods and applications. Special iron tip compatible with drag
soldering and spot soldering can reduce times of installation and
clamp, so that efficiency is increased.
9. High-power heating controller guarantees the stability of continuous
soldering. Function of approaching point can avoid poor soldering
caused by ragged pin. Input control signal can be connected
externally and control signal output can be controlled. Automatic cleaning
externally and control signal output can be controlled. Automatic cleaning
function makes program more optimized, so that the maximum
production efficiency can be achieved.
| 型号Model | MANLY-HW-5331 | MANLY-HW-5441 | MANLY-HW-6441 |
| 加工范围 （有效行程） Processing scope |
X=500mm Y1=300mm Y2=300mm Z=100mm R=±360° |
X=500mm Y1=400mm Y2=400mm Z=100mm R=±360° |
X=600mm Y1=400mm Y2=400mm Z=100mm R=±360° |
| 驱动方式Driving mode | 精密步进+同步带 Precision step + synchronous belt | ||
| 最大负载Maximum load | 12kg | ||
| 最高速度Maximum speed | X=600mm/s, Y1=800mm/s, Y2=800mm/s, Z=300mm/s, R=300dg/s | ||
| 适用锡丝直径 Diameter of applicable solder wire |
Φ0.6～1.6mm | ||
| 送锡速度Solder feeding speed | 1～50mm/sec | ||
| 送锡分辨率Solder feeding resolution | 0.1 mm | ||
| 重复精度Repeated precision | ±0.01mm(X/Y/Z)/ ±0.02°(R) | ||
| 加热功率Heating power | 150W | ||
| 温控范围Temperature control range | 0℃～500℃ | ||
| 温控精度Temperature control precision | ±5℃ | ||
| 焊头数量Number of tip | 1个（可选2个） 1 (2 tips are optional.l) | ||
| 记忆容量Memory capacity | 无限制个焊点 Unlimited number of soldering points | ||
| 程序容量Program capacity | 无限制个工程 Unlimited number of works | ||
| 显示方式Display mode | 12寸工业级触摸屏 ，1024*768，高亮真彩 12” industrial touch screen, 1024*768, bright color |
||
| 操作模式Operation mode | 手动/自动Manual/automatic | ||
| 运动补间功能Motion tween function | 二维直线、三维直线 Two dimensional linear, three dimensional linear |
||
| 示教模式Teaching mode | 示教采集编程（可选激光对准功能） Teaching collection programming (Laser alignment function is optional.) |
||
| 云计算离线编程 Cloud computing off-line programming |
可选离线编程软件方式manlyARTpro Off-line programming software - manlyARTpro is optional |
||
| 无线示教器 Wireless teaching pendant |
可选manlyOPTapp manlyOPTapp is optional |
||
| 云计算智能专家系统 Cloud computing intelligent expert system |
可选manlyEXP app manlyEXPapp is optional | ||
| 空气压力Air pressure | 4～5kg/cm2 | ||
| 电源Power supply | AC220V | ||
| 外型尺寸 Dimension | 550X400X725mm | 550╳500╳725mm | 650╳500╳725mm |
| 本体重量Weight | 58kg | 65kg | 72kg |