1.Independently invented dual Y-axis platform automatic locking
screw robot has been granted invention patent. With the successful
launch of desktop series and inline series, precise screw locking
has already been fully realized while the automatization of fastener
industry has been developed and achieved.
2.Industrial solid state disk is used for storage, by which, unlimited
number of soldering process files can be stored, while every file can
store unlimited number of soldering process programming points. It
meets the requirements of SMT manufacturers for various types of
applications.
3.Graphical teaching, demonstrated through 12” industrial touch
screen teach pendant, is easy to operate. Human-machine teaching
interface designed by QT Linguist, as well as graphical programming
are simple for operators to learn and use. Operators feel like playing a
computer game when learning and operating.
4. Supporting cloud computing remote intelligent expert assistant
system enables the availability of online help about soldering process,
improvement of soldering effect and programming efficiency.
Thanks to the functions of remote troubleshooting and equipment
maintenance, problems can be found timely, failures can be predicted
in advance, which will reduce equipment failure and prolong
equipment lifetime. ManlyEXPapp on mobile phones or tablet
personal computers enables operators to get to know the real-time
condition of robot, production, equipment’s data on operation and
maintenance, which can increase equipment’s synthetic value in its
whole life cycle as well as return on investment.
5. When manlyOPTapp is installed , tablet personal computer teach
pendant will easily become a fashionable wireless teach pendant
by using tablet personal computer or smart mobile phone. It’s more
convenient to operate.
6.System in-built soft PLC has multiple logic instructions that can
be integrated with external signal or equipment. With 16/8 inputs,
16/8 outputs and RS232\RS485\RS422 communication interface, it
improves the integration capability of automatic soldering machine,
while saves the expense on the procurement of PLC and reduces cost.
7. Equipped with Intel dual core embedded industrial computer,
FPGA motion controller and CPU which clock speed is up to 2GHz,
powerful arithmetic capability is achieved. It takes less time to refresh
speed. Pulse output of electric motor can reach 5Mpps. Speed-up and
slow-down can be controlled perfectly by motion controller. Up to
8-axis interpolation can be achieved. Machine vision controller can be
integrated.
8. Screws are arrayed and fed automatically, which is safe, without
any noise. 60 screws can be fed per minute. Feeding track of feeder
can be freely adjusted according to the size of screw. Screws can be
fed by two ways: a. vacuum suction b. air blowing
9. Quality of products can be ensured due to the additional function
owned by robots- automatic check, by which, whether screws are
fully locked, whether screws are unsecured or unlocked, whether it’s
slipped between tip of screwdriver and head of screw, can be checked and alarmed.