Integrated in-line six-axis right-angle articulated soldering robot

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MANLY-HL-431/531 Integrated Inline Six-axis Right-angle Articulated Soldering

1. The first integrated six-axis right-angle articulated soldering robot

in the world.

2. Applicable for assembly line and production line where unmanned

automatic continuous soldering is performed.

3. Less limitation on the size and height of workpiece. Wide

application scope.

4. Attitude of soldering iron can be memorized, which makes the

change of products more

convenient and highly efficient.

5. Ample off-line programming tools make teaching more convenient and quicker.

1.The innovative six-axis right-angle articulated soldering robot is

independently invented and has been granted patent of invention. It can

memorize the attitude of soldering iron so as to meet SMT manufacturers’

requirements for frequent line change due to multi-varieties and small-

batch production. Besides, it can meet the complicated soldering

requirements where there is one type of product that needs multiple iron

attitudes after it’s installed and clamped once. This robot can reduce

the times of installation and clamp, increase equipment’s coefficient of

utilization and efficiency.

2. The innovative structural material is applicable to universal tooling,

which will reduce customers’ overlapping investment on tooling, increase

equipment’s coefficient of utilization while cut the cost on operation and

maintenance.

3. Industrial solid state disk is used for storage, by which, unlimited

number of soldering process files can be stored, while every file can store

unlimited number of soldering process programming points. It meets the

requirements of SMT manufacturers for various types of applications.

4. Graphical teaching, demonstrated through 12” industrial touch screen

teach pendant, is easy to operate. Human-machine teaching interface

for operators to learn and use. Operators feel like playing a computer

game when learning and operating.

5. Multiple advanced teaching assistant expert systems and inline laser

coordinate acquisition are offered.

6. Coordinate acquisition is achieved by machine vision.

7. Powerful off-line programming tool - manlyARTpro: CAD data can

be imported through DXF file. Coordinate acquisition of soldered dots

and soldering programming can be achieved through PCB images. Off-

line programming makes operators teach and learn without sparing

robots’ working time, which reduces programmers’ working intensity and

increases machines’ coefficient of utilization.

8. Supporting cloud computing remote intelligent expert assistant

system enables the availability of online help about soldering process,

improvement of soldering effect and programming efficiency. Thanks

to the functions of remote troubleshooting and equipment maintenance,

problems can be found timely, failures can be predicted in advance,

which will reduce equipment failure and prolong equipment lifetime.

ManlyEXPapp on mobile phones or tablet personal computers enables

operators to get to know the real-time condition of robot, production,

equipment’s data on operation and maintenance, which can increase

equipment’s synthetic value in its whole life cycle as well as return on

investment.

9. When manlyOPTapp is installed , tablet personal computer teach

pendant will easily become a fashionable wireless teach pendant by using

tablet personal computer or smart mobile phone. It’s more convenient to

operate.

10. System in-built soft PLC has multiple logic instructions that can

be integrated with external signal or equipment. With 16/8 inputs, 16/8

outputs and RS232\RS485\RS422 communication interface, it improves

the integration capability of automatic soldering machine, while saves

the expense on the procurement of PLC and reduces cost.

11. MARK point setting and identification: The optional visual

identification and positioning system can identify the location of

soldering workpiece, and then accurately position through three

dimensional motion platform. It’s applicable to set the standard of

production line where multiple toolings and mass production perform,

also applicable to position the location.

12. AOI soldering quality inline check: The optional visual identification

and check system can perform image data processing and template

comparison for the soldering points after soldering is finished. Soldering

quality can be checked inline, which improves check quality and systems’

whole efficiency while reduce workers’ work.

13. Equipped with Intel dual core embedded industrial computer, FPGA

motion controller and CPU which clock speed is up to 2GHz, powerful

arithmetic capability is achieved. It takes less time to refresh speed. Pulse

output of electric motor can reach 5Mpps. Speed-up and slow-down can

be controlled perfectly by motion controller. Up to 8-axis interpolation

can be achieved. Machine vision controller can be integrated.

14. Explosion-proof solder feeding system can avoid the formation of

solder ball and meet the requirement of cleaning solder. Customized

special iron tip for solder machine can fulfill various soldering methods

and applications. Special iron tip compatible with drag soldering and spot

soldering can reduce times of installation and clamp, so that efficiency is

increased.

15. High-power heating controller guarantees the stability of continuous

soldering. Function of approaching point can prevent poor soldering

caused by ragged pin. Input control signal can be connected externally

while control signal output can be controlled. Automatic cleaning

function makes program more optimized, so that the maximum

production efficiency can be achieved.

16. The optional PCB pre-heating system ensures soldering quality and increases rate of finished products

型号and quicker.	MANLY-HL-431		MANLY-HL-531
加工范Processing scope	X=400mm Y=300mm Z=100mm R=±180° R1=±180° R2=±180°		X=500mm Y=300mm Z=100mm R=±180° R1=±180° R2=±180°
驱动方式Driving mode	精密步进+同步带；(可以选配伺服电机，精密丝杠) Precision step + synchronous belt (servo motor and precision lead screware optiona.l)
最高速度Maximum speed	X=500mm/s, Y=500mm/s, Z=150mm/s, R=200dg/s ，R1/R2=50dg/s
适用锡丝直径 Diameter of applicable solder wire	Φ0.6～1.6mm
送锡速度 Solder feeding speed	1～50mm/sec
送锡分辨率 Solder feeding resolution	0.1 mm
重复精度 Repeated precision	±0.02mm(X/Y/Z)/ ±0.02°(R/R1/R2)
加热功率Heating power	150W
温控范围 Temperaturecontrolrange	0℃～500℃
温控精度 Temperaturecontrolprecision	±5℃
焊头数量 Number of tip	1个
记忆容量Memory capacity	无限制个焊点Unlimited number of soldering points
程序容量Program capacity	无限制个工程Unlimited number of works
显示方式Display mode	12寸工业级触摸屏，1024768，高亮真彩 12” industrial touch screen, 1024768, bright color
操作模式 Operation mode	手动/自动 Manual/automatic
运动补间功能 Motion tween function	二维直线、三维直线 Two dimensional linear, three dimensional linear
示教模式Teaching mode	示教采集编程（可选激光对准功能） Teaching collection programming (Laser alignment function isoptional.)
云计算离线编程 Cloud computing off-line programming	可选离线编程软件方式manlyARTpro Off-line programming software - manlyARTpro is optional.
无线示教器 Wireless teaching pendant	可选manlyOPTappmanlyOPTapp is optional.
云计算智能专家系统 Cloud computing intelligent expertsystem	可选manlyEXPappmanlyEXPapp is optional
外部控制接口 External control interface	输入：8 输出：8 可选软PLC功能、通讯输入输出接口功能 Input: 8 Output:8 Soft PLC and communication input and output interface are optional.
MARK点定位 MARK point positioning	可选 Optional
AOI检查AOI check	可选 Optional
空气压力Air pressure	4～5kg/cm²
电源Power supply	AC220V
外型尺寸 Dimension	550╳550╳725mm	650╳650╳725mm
本体重量	85kg	100kg