1. Customers' opinions on soldering robot are summarized
1. A few years ago, someone from shenzhen company pushed it, but the effect was not good;
2. Sometimes the welding efficiency is not as high as that of others;
3, when the quantity is small, the total need to do tooling, the cost is large;
4, if the amount is large on the wave soldering, it will not be used;
5. The price is expensive.
Ii. Instructions to customers
Soldering robot is not strange to everyone, 30 years ago, when only foreigners, Japanese manufacturers, their precision is very high, can weld 0.3mm spacing solder joints. At that time, the time background, the components are basically connectors, most of the use of wave soldering and manual welding, welding robot at that time is the purpose of welding artificial or wave soldering products. Fifteen years ago when the artificial time several hundred yuan a month, and the price of soldering robot 150,000 to 200,000 yuan. The current emphasis on soldering machines is being driven by increased labor costs and is just beginning to become more urgent. In this context, soldering robots instead of human is the purpose of, at the same time, the components of basic patch now encapsulation, basic on a product as far as possible use SMT components, the use of splice pieces is forced to choose, to say the circuit boards of splice less and less, although the overall artificial is greatly reduced, but using the wave soldering condition on the decrease, lead to dependence on manual welding instead of increased, but the reduction of plug at the same time also reduces the requirement of soldering machine by the (density decreases, is individual splice pieces), so the low cost of soldering machine, the standard basic 60000 or so, And the cost of labor now already exceeded annual salary 50 thousand early in the south, Beijing this also is approachs, replace an artificial one year time to recover cost, earned net namely later, this triad USES 3 to 5 years should the problem is not big. As a result, soldering machines are valued, and have been used extensively in the south, with the aim of minimizing labor, especially skilled workers (who are highly paid and difficult to recruit). Besides price optimization, the solder robots are now increased R axis, which is from the original 3 axis upgrade for four axis robot, robot welding adaptability is stronger than before, and actually is always faster than the north south three to five years, to be honest, now soldering robot is the rapid development in recent two years, is basically in 2012 began to research and development, the market in 2013, now 2014, the south has been introduced in great quantities, so want you to understand if it is five years ago, there was no choice soldering robot, now you should re-evaluate whether to choose it.
The efficiency of a solder machine for different welding objects vary greatly, in many cases the efficiency of the solder machine than people, but the use of solder machine should consider the comprehensive benefits, solder machine can work 24 hours a day, welding quality consistency can reach 98% of the yield, relatively manual saving 70% of the solder, and very little electricity. As long as the enterprise can ensure that the solder machine is not idle, its efficiency must be higher than the human, the human is flexible, the use of robots for simple repeated welding has advantages, 24 hours of continuous work must be higher than the human efficiency. Even soldering machine idle, on the other hand, is not to need to pay, if idle, but people also want to pay, but for welding factory production arrangement is less predictive, live this year more than people, for many people, live without these people do, next year drove the need for may far water does not put out near thirsty, overtime people always need to have a rest, but with soldering robot will be a lot better, can work 24 hours a day, when busy don't have to rest, want to know what one can manage 3-5 soldering machine. For example, a welding production, ensure production capacity need 10 skilled welding personnel, USES the soldering machine, if the continuous work, perhaps is to use 5 soldering machine, 3 people, 3 people shift management, 5 robot work 24 hours a day, is in a slow, 3 * 5 = 15 people, instead of seven should be easy to implement. So this is the generation, and these other three guys don't need skilled labor.
Solder robot can not be flexible, can not completely replace people, is to cooperate with people, to achieve the purpose of reducing labor, improve efficiency. He is not suitable for the welding of all products, nor is he one-to-one efficiency. We just need to apply them to the appropriate products with the appropriate process points, so that he can give full play to his advantages, and he will certainly bring benefits to us. At the very least, if we don't let him idle, then it must be worth it.
Less product or no continuous product is not recommended soldering robot, tooling is indeed a fee, the basic 300 ~ 1000 yuan, but if the amount is larger, it is worth of soldering robot, because, after all, is to invest the soldering machine save the solder and reduce quality cost far more than the tooling investment;
As for the use of wave soldering and soldering robot in fact is not contradictory, with the use of wave soldering must be used wave soldering, must calculate comprehensive benefits. Soldering robots, so to speak, replace manual soldering of connectors, just as no one now solders patches by hand when they can be returned by machine. In short, as long as you have manual soldering of connectors in your workshop, you might be able to use them, or you might be worth considering soldering robots.
We can not deny their role because of their shortcomings. In today's soaring labor costs, it is an inevitable trend to replace labor with machines. Those who have a clear understanding of this aspect and get ahead of others will realize the reduction of staff and increase efficiency and improve the core competitiveness of enterprises. Contract manufacturing enterprises are even more so, because of the continuous increase in labor costs, now everyone is turning to capital (capital) intensive transformation, labor-intensive enterprises will be more and more difficult.
In labor-intensive manufacturing industry, labor cost is the most immediately available. Replacing manual labor with machine is the development direction that manufacturing industry should focus on in the future. Without forethought, one must worry about the near future. If one cannot keep up with the general trend, one must miss the opportunity.